The mechanical properties of forgings are better than those of castings, and they can withstand large impact forces and other heavy loads. Therefore, forgings are used for all important and stressed parts.
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Forgings are objects in which metal is subjected to pressure and shaped to the required shape or appropriate compression force through plastic deformation. This power is typically achieved through the use of a hammer or pressure. The forging process builds exquisite particle structures and improves the physical properties of the metal. In the practical use of components, a correct design can ensure that the particle flow is in the direction of the main pressure.
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The benefits of forgings consist of excessive strength, reliability, structural integrity, etc. The precise blessings are as follows:1. High strength.Hot forging can promote crystallization and grain refinement, enabling substances to obtain the best viable power and consistency, whilst decreasing variations between parts. The Grain glide flows great alongside the valve physique contour. These consistently flowing wires assist decrease the incidence of fatigue or frequent faults.2.
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High neck flange: Compared with butt welding flange, the welding workload is large, the electrode consumption is high, and it cannot withstand high temperature and high pressure and repeated bending and temperature fluctuations, but the on-site installation is more convenient, and the process of welding seam film flaw detection can be omitted, which is more popular.Manufacturing standards: HG/T20615-2009, ASME B 16.5Connection method: flange nut, bolt connectionProduction process: professional overall forging, forging manufacturing, etcProcessing method: high-precision CNC lathe turning, ordin
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Flat welding flange refers to a type of flange that is linked to a container or pipeline the usage of a fillet weld. It belongs to any kind of flange. During design, based totally on the integrity of the connection between the flange ring and the straight tube section, it shall be checked as both an crucial or unfastened flange. There are two sorts of flange rings: with and besides a neck. Compared with the neck welded flange, the flat welded flange has a easy shape and saves materials, however its stiffness and sealing are no longer as accurate as the neck welded flange.
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Flat welding flange refers to a kind of flange that is linked to a container or pipeline the usage of a fillet weld. It belongs to any kind of flange. During design, based totally on the integrity of the connection between the flange ring and the straight tube section, it shall be checked as both an essential or unfastened flange. There are two sorts of flange rings: with and except a neck. Compared with the neck welded flange, the flat welded flange has a easy shape and saves materials, however its stiffness and sealing are no longer as true as the neck welded flange.
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Loose sleeve flange with neck butt weld ringLoose flange butt welding ring loose sleeve with neck flange, butt welding ring loose sleeve plate flange, flat welding ring loose sleeve plate flange, plate type over loose flange, in addition, in order to meet the needs of locking after the device, there are holes in the rod part, these holes can make the bolt not loosen when vibrating. Some flange bolts without threaded light rods should be made thin, called thin rod flange bolts. This flange bolt facilitates the coupling of variable forces.
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SABS 1123 Flanges are forged, threaded, screwed or plate flanges as manufactured. These additionally vary in the face kind of the flange such as the flat face, raised face and the ring kind joint. There are one-of-a-kind practical kinds in the SANS 1123 Flanges such as socket weld ring flange, threaded ring flange, blind flange, weld neck flange, slip on flange, lap joint flange and so on. The dimensions of the flanges differ in accordance to the ASME B16.5 standard.
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Advantages of high neck flanges The high neck flange, due to its overall shape and high neck height, greatly improves the stiffness and load-bearing capacity of the flange. Suitable for assembly lines and automated production, the production efficiency of component assembly and welding processes has been greatly improved. The insertion form of relatively flat flange and steel pipe reduces the consumption of welding materials, greatly reduces the welding workload and Labor burden, reduces the welding stress, and the structure is not easy to deform.
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Shandong Shengli Forging Co., Ltd. specializes in producing various types of flanges, gear rings, and forgings. We welcome customers to visit and inspect1. According to the chemical industry (HG) industry standard: integral flange (IF), threaded flange (Th), plate flat welding flange (PL), neck butt welding flange (WN), neck flat welding flange (SO), socket welding flange (SW), butt welding ring loose flange (PJ/SE), flat welding ring loose flange (PJ/RJ), lining flange cover (BL (S)), flange cover (BL) [2].2.
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American standard flange is a component that connects pipes to each other and is connected to the pipe end. The American standard flange has eyelets and bolts to tightly connect the two flanges. The flanges are sealed with gaskets. American standard flanges can be cast or threaded or welded.In industrial pipelines, American standard flange connections are widely used. In the home, the diameter of the pipeline is small and it is low pressure, so flange connections cannot be seen. If in a boiler room or production site, flange connected pipes and equipment can be seen everywhere1.
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Flange blind (blind flange), also known as blind flange, real name is blind. It is a form of connection of flanges. In fact, it is a flange without a hole in the middle.One of its functions is to block the end of the pipeline, and the other is to easily remove debris in the pipeline during maintenance. In terms of plugging effect, it has the same effect as the head and cap. But the head is not disassembled, and the flange blind is bolted and easy to disassemble.
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1. Standard:DIN2573 DIN2576 DIN2543 DIN2544 DIN2545 DIN2527 DIN2631 DIN2632 DIN2633 DIN2634 DIN26352. Type:SLIP-ON BLIND WEIDING NECK3. Pressure Class:6BAR 10BAR 16BAR 25BAR 40BAR4. Dimension:DN10-DN10005. Surface Treament:Anti-rust oil; Yellow paint; Black paint;Hot dip Galavnised; Zinc.6. Raw Material:RST 37.2; P245GH ; S235JR7. Packing：Wooden Case, Pallet.8. Payment:L/C, T/T9. Delivery time:30 ~60 days after confirm the order1. Standard:DIN2573 DIN2576 DIN2543 DIN2544 DIN2545 DIN2527 DIN2631 DIN2632 DIN2633 DIN2634 DIN26352.
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Ring forgings are a product in the forging enterprise and a kind of forging. It is a round object made of metallic billets (excluding plates) that are subjected to exterior pressure and molded via plastic deformation to reap splendid compressive force. This pressure is normally completed thru the use of a hammer or pressure. The forging procedure builds outstanding particle constructions and improves the bodily homes of the metal.
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As for iron plate welding flanges, many clients are questioning whether or not the fine of iron plate welding flanges is higher than cast welding flanges. In fact, the excellent of iron plate welding flanges is the identical as that of cast welding flanges. However, the place is the cloth of iron plate welding flanges that can't be guaranteed? This potential that the fabric of iron plate welding flanges is the least guaranteed, due to the fact in general, the density of iron plate welding flanges is now not an issue.
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The benefits of flat welded flanges are as follows:1. Flat welded flanges are less difficult to align at some point of welding and assembly, making set up easy and convenient;2. Widely used, it can be utilized in a range of industries such as metallurgy, machinery, chemical engineering, petroleum, computer tools, water conservancy, construction, engineering, shipbuilding, environmental protection, coal, agricultural machinery, food, boilers, stress vessels, etc;3. Beautiful appearance, flat and easy floor of flat welded flanges, in the main used for connecting carbon metal pipes;4.
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1. Standard:DIN2573 DIN2576 DIN2543 DIN2544 DIN2545 DIN2527 DIN2631 DIN2632 DIN2633 DIN2634 DIN26352. Type:SLIP-ON BLIND WEIDING NECK3. Pressure Class:6BAR 10BAR 16BAR 25BAR 40BAR4. Dimension:DN10-DN10005. Surface Treament:Anti-rust oil; Yellow paint; Black paint;Hot dip Galavnised; Zinc.6. Raw Material:RST 37.2; P245GH ; S235JR7. Packing：Wooden Case, Pallet.8. Payment:L/C, T/T9. Delivery time:30 ~60 days after confirm the order1. Standard:DIN2573 DIN2576 DIN2543 DIN2544 DIN2545 DIN2527 DIN2631 DIN2632 DIN2633 DIN2634 DIN26352.
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1. Standard:DIN2573 DIN2576 DIN2543 DIN2544 DIN2545 DIN2527 DIN2631 DIN2632 DIN2633 DIN2634 DIN26352. Type:SLIP-ON BLIND WEIDING NECK3. Pressure Class:6BAR 10BAR 16BAR 25BAR 40BAR4. Dimension:DN10-DN10005. Surface Treament:Anti-rust oil; Yellow paint; Black paint;Hot dip Galavnised; Zinc.6. Raw Material:RST 37.2; P245GH ; S235JR7. Packing：Wooden Case, Pallet.8. Payment:L/C, T/T9. Delivery time:30 ~60 days after confirm the order1. Standard:DIN2573 DIN2576 DIN2543 DIN2544 DIN2545 DIN2527 DIN2631 DIN2632 DIN2633 DIN2634 DIN26352.
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Our corporation can produce extra than a few specs of stainless steel, alloy steel, and carbon metallic flange merchandise in accordance to standards; The product has long gone via strict outstanding inspection, continually striving for excellence in dimension and quality, and is considerably presented every domestically and internationally, receiving unanimous reward from consumers every domestically and internationally.Flange, in addition viewed as flange disc or flange.
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We can produce various types of die forgings. Customers are welcome to come and customize according to the drawings
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